Furnace Refurbishments and Retrofits Service
“OUR END TO END PROCESS IS DESIGNED TO BUILD YOU AN FURNACE AND OVEN THAT ENDURES“
www.elmanfurnace.com
Furnace Rebuilds & Retrofits
elman-FURNACE PRIVATE LIMITED brings outdated, uneconomical equipment up to a level of current operating efficiency equal to that of present-day furnaces through its rebuilding and retrofitting services. Whether it is a complete rebuild, new combustion or controls, and integrated automated material handling our parts and service team have the experience to bring worn and outdated technology up to current industry standards.
Elman commitment does not stop once the furnace has been installed. For the life of the furnace, elman service teams provide solutions to any problems, concerns, or new requirements. From spare parts and retrofitting to onsite maintenance contracts, elman offers the best solutions to optimize furnace production, efficiency and quality.
In today’s aggressive business climate, maintenance budgeting and staffing levels that were once considered mandatory are now considered excessive. Due to reductions in maintenance, elman knows that many furnaces are not operating at full production capacity, prime product quality, optimum energy efficiency or complete environmental compliance.
Heating Systems
Conversion to alternate heating sources (electrically heated / gas-fired or oil fired) to take advantage of relative energy savings of furnace. Retrofitting outdated heating systems with more efficient and effective technology to improve thermal performance while also meeting current compliance and safety standards. When fitted with the latest temperature control devices, overall reduction in energy consumption can be observed.
Mechanical Design
Redesign and rebuilding of industrial furnace component parts or entire furnace systems to take advantage of the latest, most efficient furnace designs while also providing additional capacity features and application.
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“Major has been providing innovative engineering solutions”
Furnace Relining Services
We supply full linings for industrial furnaces and other heating equipment according to own projects, not only for our own supplies, but also as a separate contract, as in the case of modernization, reconstruction or repair.
Thermal Lining Services is one of the few companies in the field of industrial furnaces which employs experts for system design and construction documentation of linings and their assembly, and also experts for insulation of industrial furnaces and other thermal equipment. That enables us to have a full control of execution of our work and to be responsible for final solution as well as to increase our competitive strength.
The heat-resistant furnace lining of melting and dosing furnaces makes a significant contribution to their efficiency and product lifetime. The elman frequently achieves characteristic values comparable with those of the latest generations of furnaces. “Work done incorrectly shortens the service life of the equipment, reduces the melting capacity and increases the energy consumption by up to 30-40 %” explains.
- “Service and Spare Parts” department at elman. “Further more, additional cost-intensive and time-consuming work is often necessary – like operating dosing furnaces with porous plugs.”
- Refractory linings of melting and dosing furnaces are high-tech nowadays. The materials, including six different types of refractory and insulating materials, as well as the entire interior furnace geometry are precisely engineered and constantly optimized.
Automation and Control
Integration of labour reducing automated robotic or engineered material handling systems. Through the integration of automation, consistency in product handling can be assured while eliminating the need for costly labor inputs. Automation provides flexibility in handling for part changes and prototypes.
Advanced Control Systems
To help its customers keep pace with increasingly stringent quality and cost pressures, elman can upgrade equipment of control systems to an automaticSCADA/PLC, microprocessor-controlled operation.
The integration of advanced controls provides the user with improved data acquisition and process control integrity. Additional remote monitoring and system diagnostic features provide users with improved equipment reliability and uptime assurances.
Insulation
We also deal in other industrial insulation services such as insulation, pipeline, ducting, tank insulation, under deck insulation, ducting insulation, fibre insulation, vessel insulation, and exhaust pipeline insulation.
Tank insulation is used ideally on tanks, vessels and large-diameter pipes. Our tank insulation can be applied for any curved or irregular surfaces which require finished characteristics of rigid fiber glass insulation. Semi-rigid fiber glass board in roll form faced with a factory-applied vapour retarder or a glass mat facing is used by us. The glass fibbers are held perpendicular to the jacketing for flexibility and hassle free installation.
“elman-FURNACE PRIVATE LIMITED Field Service Division provides a wide range of services to optimize your furnace and oven including”
- Regular furnace maintenance and service.
- Assistance in an annual furnace maintenance and repair.
- On-site maintenance, trouble shooting and technical problem solving.
- Support and construction of furnace maintenance.
- After Sales Service and Support by elman-FURNACE PRIVATE LIMITED 24/7/365.
- Process evaluations.
Advantage of our service
- Ensures continuous and uniform operation.
- Extends the useful life of your equipment and greater energy savings.
- Integration with the new technologies offered by elman-FURNACE PRIVATE LIMITED.
- Safer operation for your production and employees.
- Optimization of the balance of flows for better uniformity in your processes
- Operational safety and compliance with standards
- Extensive knowledge of equipment operation enables us to make suitable recommendations
