Forging Furnace
“ELMAN HAS BEEN DESIGNING, ENGINEERING AND MANUFACTURING INDUSTRIAL FURNACE AND HEAT TREATMENT EQUIPMENT FOR 15 YEARS”
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Forging Furnace by elman
Elman has built a large number of fuel fired and electrically heated Chamber furnaces & Forging Furnace for reheating and heat treatment applications in past two decades. Elman has a full range of Chamber type Reheating and Heat Treatment Furnaces to offer to Steel Mills, Heavy Structural, Forgings, Foundry Cast House, and other metal industries with temperature range of 350°C to 1200°C.
These Chamber Type Forging Furnace can be offered with vertical rise and fall type doors with electro-mechanical drive system. The materials are loaded on the hearth of the chamber furnace with the help of manipulator/robot or manually with tongs depending on the size and weight of the material. After reheating/heat treatment operation, the material can be unloaded with the help of above machines. Chamber Type Forging Furnace can also be offered with grooved hearth construction suitable for loading/unloading of material with the help of fork type hydraulically or electro-mechanically operated machine.
- For pre heating of billets and ingots forging furnaces are used.
- The temperature maintained inside these furnaces is around 1100 °C to 1200 °c.
- An open fireplace system is used through which most of the heat is transmitted via radiation.
- The Furnace operate around 16 to 18 hours a day, capacity can be vary from 250 Kg to 30 Ton per batch.
- The Operational time cycle in forging furnace is divided into Heat up Time, Soaking Time and Forging Time.
- The Consumption of fuel depends upon type of feed and number of reheat required.
- With Newly VENEERING INSULATION TECHNOLOGY it possible to reduce fuel consumption up to 50 % and increases the refractory life and production rate with faster start up heating time with low capital investment.
- Depend on the charge specification we can also suggest the Pusher Furnace for forging.
Specification
| Title | Description |
|---|---|
| Temperature range | Up to 1200° C |
| Chamber design | Rectangular |
| Insulation | Ceramic Fibre Blanket + Brick/Ceramic Fibre Module & Board |
| Heating Media Options | Electric/Gas Fired/Oil Fired |
| Heating Element | Nichrome Wire / Special Alloy Resistance Heating Wire / A1-Kanthal |
| Furnace classification | Class 2/ Class 3 |
| Instrumentation option | Thyristor, Programmable Temperature Controller, Temperature Recorder, HMI |
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- The process gives higher strength products as compared to casting.
- A good number of shapes can be made through this process.
- Low-cost operation.
- The Mechanical Properties like (Hardness, Strength and other) having good.
- It refines the structure of the metal.
- The forged parts can be easily welded.
- Hardening
- Tempering
- Annealing / Annealing under protective atmosphere
- Isothermal Annealing
- Post Weld Heat Treatment
- Stress relieving
- Wire Annealing
- Normalizing
- Carburizing
- Case Hardening
- Heavy duty and stable steel frame high-quality refractories construction.
- Most advanced heat reclamation systems giving savings up to 10%–70% VS cold air.
- Fiber lined sections using our patented elman system. Completely free of joints. Reduced maintenance and shrinkage.
- Temperatures up to 1,200°C.
- Designs to comply with AMS 2750 E and NADCAP standards with temperature tolerances conforming to Class 2.
- Pulse firing for better temperature uniformity and fuel savings.
- Advanced data acquisition systems.
Why choose elman?
- Preassembly of furnaces in our manufacturing facility offers a guarantee of quick and easy installation at customers’ facilities, while the test ignition verifies that all components are in good working order, minimizing on-site commissioning problems.
- The heating elements of the furnace are suitably divided into a number of heating zones and can be controlled through Contactor or Thyristor based control philosophy through PID controllers.
Through continuous innovation, we have achieved both consistent quality and an impressive clientele across the globe; some of them have been working with us for many years now.
