Aluminium Melting Cum/Tilting Furnace
“ELMAN HAS BEEN DESIGNING, ENGINEERING AND MANUFACTURING INDUSTRIAL FURNACE AND HEAT TREATMENT EQUIPMENT FOR 15 YEARS”
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Aluminium Melting Cum/ Tilting Furnace by elman
elman manufactures crucible furnaces with the primary heat source being electric, gas, heavy fuel. These crucible furnaces can be used for melting aluminum, copper, brass and in fact most nonferrous metals. In the electric range of crucible furnaces that elman manufactures the heat source usually is the silicon carbide heater which is manufactured in house. These heaters are highly energy-efficient and ensure energy consumption as low as 9 units of energy consumed to hold 500 KGS of molten metal.
The heaters in combination with elman refractory insulation of micro porous insulation and low-density insulation make this furnace very low energy, low capital, low maintenance furnace. The average life expected out of this combination of refractory insulation and heaters is usually 5-8 years of continuous operation. The same combination of refractory insulation is also extended to our fuel-fired (gas, heavy fuel) systems. Combustion systems used in the elman furnace is completely tailor-made to suit nonferrous applications.
Recuperates, direct flame systems are used in order to increase efficiency. Flue paths inside the furnace are elongated to get maximum “time spent” in the furnace hot zone.
All automated control systems with molten metal temperature measurement systems allow the aluminum temperature to be maintained in tight tolerances.
Compact furnace bodies designed specifically for the small and medium foundry, these bodies can easily be connected to all brands and specification of inverter system.
Built for the most demanding of applications, the Mag-Melt furnace body has a fabricated steel construction which utilizes air cooled shunt gap technology to provide improved efficiency when compared to other steel shell or steel frame furnaces.
In most options, fussy water manifolds and shunt cooling circuits common to other steel furnaces have been designed out leaving the interior of the body uncluttered and free of pipe work.
Clever use of refractory materials has allowed the removal of most combustible insulation materials within the furnace which reduces the potential for ground fault problems associated with charred or burnt insulators.
Coil and shunt backing materials are a thing of the past and the need for, mica, insulation tubes and top hat washers are greatly reduced.
Electrical Aluminum Crucible Type Melting cum Holding Furnace
The electric aluminum melting furnace by Heat Shield Technologies is an innovative, energy-efficient system for melting aluminum scraps, chips and ingots. This revolutionary melting can also be used as a holding furnace. Our melting furnaces are available in various capacity options to suit your specific demands. Heating is usually carried out via Electrical that are adequate to Furnace capacity.
The elman low-energy electric holding furnace is the most energy-efficient aluminum holding furnace available and can reduce energy costs up to 80-90%. The totally enclosed design leads to uniform operating temperatures and virtually eliminates oxide formation and sludge. This minimizes maintenance and maintains your metal quality. The heated launder system shares the same energy efficient special ceramic plate board construction, which has the highest insulating value available, and is non-wetting to aluminum. The result is nearly perfect temperature control at the casting station without the hazards due to manual transfer. A much safer working environment. Gas Fired Aluminum Melting and Holding Furnaces .The elman gas-fired aluminum holding furnace was designed to fill the needs of customers who want a gas-fired holding furnace that fits the footprint of the popular elman electric holding furnace line but with greater metal temperature recovery capability. A great choice for the higher operating temperatures required in permanent mold and sand casting applications.
Specification
| Title | Description |
|---|---|
| Temperature | Up to 650°C |
| Chamber design | Cylinder/Rectangular |
| Insulation | Ceramic Fibre Blanket + Brick/Ceramic Fibre Module & Board |
| Heating Media Options | Electric/Gas Fired/Oil Fired |
| Heating Element | A1-Kanthal strip or wire / Special Alloy Resistance Heating Wire |
| Furnace classification | Class 2/Class 3 |
| Instrumentation option | Programmable Temperature Controller |
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- Structure highly strong and durable.
- Enhances the strength of casted metal.
- Process often proves quite expensive.
- Reduced cost of casting.
- Maximum metal quality.
- Minimal heat and energy loss.
- Improved working conditions.
- Long refractory life.
- Ease of maintenance.
- Easy to operate.
- Melting large quantities of Aluminum scrap, Ingots, Foundry return can also be used to melt other non-ferrous metals like brass Zinc, lead, copper.
- High pressure die casting.
- High pressure die casting – structural components.
- Sand and gravity casting.
- Low cost.
- Small floor space.
- Thermal performance.
- Uniform metal component.
- Convenient to tilt and pour.
- Rapid melting, low production cost.
- Uniform temperature and easy to control.
- Totally enclosed unit.
- Long-lasting heating elements.
- Non-wetting refractory.
- Low-temperature furnace shell.
Why choose elman?
- Custom designs available, offering the uniformity required for each type of process.
- Integration with the client’s production and communication system (on request).
- elman Engineers is here to serve the requirement of the best in class tilting furnaces at a competitive price. So, get ready to welcome the tilting furnaces that are worth the value you are paying for your metal plants.
- As a company with extensive experience in making tilting furnaces and having a group of scholarly engineers to work on research and development of the products, expecting high-quality from the tilting furnaces of elman Engineers will not be far-fetched.
- Tilting furnaces could be the ideal for plants dealing with large scale and a wide variety of metal manufacturing.
